Ripik.ai has been associated with IMFA since Jan 2023 towards implementation of Industry 4.0 in our Choudwar plant located in Odisha. They are working on two machine learning / data science use related to power and metallurgical coke consumption optimization through real-time alerts. The team has good knowledge in the areas of data science & machine learning, and their problem solving skill set is high
I have known Pinak, Arunabh and Navneet since 2017. They were part of Advanced analytics program in TSK between 2017 and 2020 and placed a crucial role in its delivery. The team worked end to end in conceptualization and delivery of the use cases across Blast Furnace, Sinter Plant and Steel Melt Shop.
Ripik.ai has been the analytics partner of Godrej & Boyce since March 2022. They have been doing projects with the Interio and Aerospace businesses already and we are exploring use cases for other businesses as well. Pinak and his team have worked with us closely on these manufacturing use cases. They have an unparalleled understanding of the process and can bring impact very quickly
I am delighted to write this testimonial about Ripik.ai, one of ESL’s analytics partner since January 2023. The Ripik.ai team is working on three use cases in our Upstream section at the Bokaro plant – Digital Twin of Blast Furnace, Burden Mix optimization in Blast Furnace and Green Mix optimization in Sinter Plant Burden Mix optimization in Blast Furnace and Green Mix …
Meet our elite squad - some of the brightest minds from Google, MIT, and IITs, pioneering the future at Ripik.AI.
Choose Ripik.AI for innovative Computer Vision AI Solution that drive operational excellence in manufacturing industries.
Join Ripik.AI where learning is more impactful, diversity inspires, and work-life harmony thrives.
Explore the latest breakthroughs, partnerships, and global recognitions shaping Ripik.AI's impact on industrial AI
Discover Ripik AI's latest event appearances showcasing cutting-edge AI solutions for manufacturing.
Tackle raw material variability and environmental challenges with accurate, real-time visibility.
Transforming Cement Manufacturing Operations with Our Patented Vision AI SaaS Platform for Process Optimization
Empower operators to precisely control bath temperature and significantly reduce power usage and AIF3 consumption.
Solve high impact use cases and maximize quality by identifying important parameters and sweet spot of operations.
Revolutionizing boiler operations with patented Computer Vision for higher productivity and lower energy costs.
Unlock efficiency and optimize processes across industries with our advanced, and intelligent AI technologies.
Ripik’s Vision AI Agents are your automated pair of eyes — developing intelligent monitoring agents for engineered industrial performance.
Move beyond number crunching and reduce process variability with an automated pair of eyes—our Vision AI platform
Let us walk you through a tailored demo experience.
Tackle raw material variability and environmental challenges with accurate, real-time visibility.
Transforming Cement Manufacturing Operations with Our Patented Vision AI SaaS Platform for Process Optimization
Empower operators to precisely control bath temperature and significantly reduce power usage and AIF3 consumption.
Solve high impact use cases and maximize quality by identifying important parameters and sweet spot of operations.
Revolutionizing boiler operations with patented Computer Vision for higher productivity and lower energy costs.
Unlock efficiency and optimize processes across industries with our advanced, and intelligent AI technologies.
Ripik.ai has been associated with IMFA since Jan 2023 towards implementation of Industry 4.0 in our Choudwar plant located in Odisha. They are working on two machine learning / data science use related to power and metallurgical coke consumption optimization through real-time alerts. The team has good knowledge in the areas of data science & machine learning, and their problem solving skill set is high
I have known Pinak, Arunabh and Navneet since 2017. They were part of Advanced analytics program in TSK between 2017 and 2020 and placed a crucial role in its delivery. The team worked end to end in conceptualization and delivery of the use cases across Blast Furnace, Sinter Plant and Steel Melt Shop.
Ripik.ai has been the analytics partner of Godrej & Boyce since March 2022. They have been doing projects with the Interio and Aerospace businesses already and we are exploring use cases for other businesses as well. Pinak and his team have worked with us closely on these manufacturing use cases. They have an unparalleled understanding of the process and can bring impact very quickly
I am delighted to write this testimonial about Ripik.ai, one of ESL’s analytics partner since January 2023. The Ripik.ai team is working on three use cases in our Upstream section at the Bokaro plant – Digital Twin of Blast Furnace, Burden Mix optimization in Blast Furnace and Green Mix optimization in Sinter Plant Burden Mix optimization in Blast Furnace and Green Mix …
Meet our elite squad - some of the brightest minds from Google, MIT, and IITs, pioneering the future at Ripik.AI.
Choose Ripik.AI for innovative Computer Vision AI Solution that drive operational excellence in manufacturing industries.
Join Ripik.AI where learning is more impactful, diversity inspires, and work-life harmony thrives.
Explore the latest breakthroughs, partnerships, and global recognitions shaping Ripik.AI's impact on industrial AI
Discover Ripik AI's latest event appearances showcasing cutting-edge AI solutions for manufacturing.
Ripik’s Vision AI Agents are your automated pair of eyes — developing intelligent monitoring agents for engineered industrial performance.
Move beyond number crunching and reduce process variability with an automated pair of eyes—our Vision AI platform
Let us walk you through a tailored demo experience.
Reduce inconsistent calorific values, oversized particles, foreign objects, and high moisture levels with AI-driven solutions for optimized alternative fuels in cement plants.
The shift towards alternative fuels (AFR) in the cement industry offers significant advantages, including reduced carbon emissions, lower energy costs, and a more sustainable production process. However, managing AFR presents several challenges that can impact operational efficiency.
Inconsistent composition of alternative fuels in the cement industry leads to unpredictable calorific values
AFR, consisting of fuels like wood chips, agro-waste, and plastics, often varies in calorific value due to inconsistent proportions. This variability disrupts stable combustion rates, impacting cement kiln performance and overall efficiency.
Delayed results of alternative fuels and resources mix prevent timely fuel adjustments for optimal energy output.
Plant teams often rely on lab results to adjust the AFR mix, which takes more than 8 hours. This delay causes inefficiencies in combustion, increased energy consumption, and potential disruptions to the overall production process.
Oversized particles, such as stones or other obstructions, disrupt the smooth operation of alternative fuels & resources.
Large particles, such as stones, metal objects, or debris, can cause significant equipment damage in AFR processing. These oversized particles disrupt feeding and combustion systems, leading to wear, breakdowns, and high maintenance costs.
High moisture content in alternative fuels and resources reduces combustion efficiency and increase energy usage affecting kiln process
High moisture content in alternative fuels for cement kilns greatly impacts combustion efficiency, reducing the calorific value of the fuel and increasing energy consumption.
Implementing Vision AI for alternative fuel resources in the cement industry ensures optimal combustion efficiency, minimizes equipment damage, and reduces energy consumption, ultimately reducing the carbon footprint in the cement industry.
Real-time data optimizes the alternative fuel and resources mix for complete combustion, reducing energy waste.
Optimized combustion and minimized downtime lower fuel expenses and boost operational efficiency.
Replacing traditional method with alternative fuel is reducing carbon footprint in cement manufacturing.
Enables proactive management of size reduction assets, maximizing lifespan and return on investment (ROI).
Unveil the success story of an Indian Cement titan overcoming fuel challenges with our advanced Vision Al technology for optimized kiln health for minimizing downtime situations.
A powerful suite of intelligent agents working in sync to transform manufacturing with speed, precision, and autonomy.
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